Aode composite industry solutions  Help PCB pressing process temperature control system optimization
Aode composite industry solutions Help PCB pressing process temperature control system optimization
Aode composite industry solutions Help PCB pressing process temperature control system optimization
2025-01-09

01 Case Introduction
Solution for Temperature Control System of PCB Lamination Processes in the Composite Material Industry


During PCB lamination, the temperature control of the lamination process is crucial. It directly affects the electrical performance and service life of the product. For high - performance composite materials, strict control of the production process is required to ensure the quality of the final product.


This solution mainly addresses the following two issues:
Firstly, temperature control accuracy to ensure stable production conditions and avoid "production fluctuations."
Secondly, energy - saving and consumption - reducing. When the equipment is in operation, maximize energy utilization to reduce production costs.


The traditional method usually uses a single - stage (such as electric heating or gas heating) heating method. This not only results in poor temperature uniformity on the board surface but also increases energy consumption during system maintenance and reduces overall production efficiency.


02 Solutions

1200KW electric heating thermal oil boiler + 2400KW natural gas thermal oil boiler

In response to the above temperature control needs, as a rare domestic manufacturer of industrial temperature control equipment focusing on the research and development and production of die temperature machines, chillers and industrial boilers, Aude has proposed innovative solutions according to the production needs of customers, by introducing two 1200KW electric heating thermal oil boilers and a 2400KW natural gas thermal oil boiler. The temperature control system of PCB pressing process is optimized.

This set of temperature control system can achieve temperature control from normal temperature to 260 degrees Celsius, temperature control accuracy ±1 degree Celsius, electric heating thermal oil boiler adopts imported brand accessories, including motor and touch screen, and equipped with reverse phase, lack of oil, overtemperature, overload, heating abnormal protection and pressure protection functions.

This combined solution not only solves the problems of temperature uniformity and energy efficiency, but also greatly improves the reliability and flexibility of the system.



Aode temperature control system 3 major advantages


Dual - energy Complementation
The scheme makes full use of the advantages of natural gas and electricity, using natural gas as the main energy source during the day due to its stable supply and relatively low cost; At night, switching to electric heating takes advantage of low electricity prices to further reduce energy costs. This way of selecting energy according to the time period realizes the optimization of energy use.


Mutual backup, no downtime maintenance

The three boiler systems not only work independently, but also back each other up. When one of the boilers needs maintenance or fails, the other boilers can immediately take over the work, ensuring that production is not interrupted. This design greatly reduces downtime due to equipment failures and improves overall productivity.


Efficient temperature control
As a heat carrier, thermal oil has the characteristics of good thermal stability, high thermal efficiency and accurate temperature control. Aude Composite industry solutions ensure temperature uniformity and stability during PCB pressing by precisely controlling the circulating temperature and flow of the heat transfer oil, thereby effectively improving product quality.


Effect

This comprehensive temperature control solution provided by Aude for the composite industry not only solves the temperature control problem in the PCB pressing process, but also realizes energy cost savings and production efficiency improvement through the complementary and complementary design of dual energy sources. This success story provides valuable lessons for PCB manufacturers and promotes the industry's transition to a more efficient and environmentally friendly production model.


News
Product Catalog