AODE superlarge structural parts integrated die-casting temperature control system solution, reduce the installed power by 50%

At present, the world's leading 9000T die-casting machine equipped with an automobile smart factory has a high degree of integration in the integrated die-casting parts, and the 78 pieces are highly integrated into 1 piece. It achieves an average wall thickness of 3mm and a significant lightweight effect of 28%, and reduces the body development cycle to 6 months, truly realizing efficient production, lightweight, high safety and cost reduction.

In the 2023 annual meeting of the North American Die Casting Association (NADCA), its integrated die casting parts won the "Aluminum Structural Award", which is called the Oscar in the die casting industry.

The integrated die casting technology has led the new revolution of die casting technology. In recent years, China's new energy vehicle industry has developed rapidly, production and sales have achieved rapid growth, this growth greatly stimulate the demand for integrated die casting market.

Mold temperature control is a very important part in the integrated die casting process of large automobile structural parts. AODE integrated die casting temperature control system can achieve a wide adjustable temperature range of 20℃ to 320℃, providing a stable and controllable temperature source output for mold temperature balance. At the same time, the large temperature output can not only carry out temperature balance control of the mold, but also extend to the temperature control of the press chamber, punch, shunt cone, gate sleeve, etc., leaving enough process adjustment interval.

The third generation of large-scale integrated die casting temperature control system introduced by AODE has been greatly improved in terms of energy saving, temperature control range, temperature control operation integration and reducing the requirements for public works, among which the most prominent is to reduce the installed power of a single die casting island temperature control system. It has helped the development of integrated die casting of large structural parts, and has received many orders from new energy vehicle plants and die casting plants.

Super large structural parts integrated die casting temperature control system solution

Super large structural parts integrated die casting temperature control system solution

Since entering the die casting industry in 2005, AODE has maintained close contact with a number of well-known die casting plants in China to learn about the actual needs of die temperature control during die casting. Has developed high temperature, medium temperature, low temperature control equipment, 320℃ oil temperature machine, 200℃/180℃/160℃ high temperature water temperature machine, die-casting dedicated multi-channel high temperature water temperature machine, mold cooling station, high pressure point cooling machine, high pressure die cooling machine, mold temperature integrated control system and infrared detection system for die casting mold temperature control products. Help enterprises to solve the mold temperature and heat balance control in the production process, reduce product defects, improve cooling efficiency, shorten the production beat. Complete import substitution is realized

Because of the good reputation accumulated over a long period of time, when a well-known domestic die casting manufacturer W company needed to establish a super large structural parts die casting production line in a new energy vehicle super factory, we found AODE to discuss a new generation of integrated die casting temperature control system for large structural parts.

In order to comply with the development trend of integrated die casting, the W company put forward new requirements this time: streamline equipment, reduce energy consumption and installed power, and reduce the footprint of temperature control equipment.

After receiving the above temperature control system requirements, AODE provided a systematic solution based on the third generation die casting temperature control system after several technical communications with the customer. Through the newly developed centralized multi-channel control of high temperature water temperature machine, the installed number of temperature control equipment from the original 30-41 sets will be reduced to less than 20 sets, and the installed power of the whole system will be reduced by about 50%, which greatly reduces the energy demand for public projects and saves on-site installation space, and meets the actual needs of customers for energy saving and cost reduction.

Through this set of temperature control system, stable and controllable temperature source output is provided to the mold temperature balance, ensuring the quality of each mold casting, and greatly shortening the production cycle of each mold.

This set of temperature control system has been installed and delivered in W enterprise, and subsequently W enterprise has ordered several sets of this system.

All along, for the large-scale integrated die casting temperature control industry, AODE continues to research and improve the die casting temperature control system, including the whole plant central heating, waste heat recovery and transformation, central constant temperature cooling, closed-loop mold temperature control and other application innovation tests to ensure stable temperature control in the production process, effectively reduce die-casting defects, shorten the die casting cycle, and improve intelligent production efficiency.

At the same time, in order to meet the needs of different customers for temperature control technology, equipment operation, and process expansion, a variety of equipment modifications have been introduced.

At present, the market share of integrated die casting temperature control system is far ahead, helping enterprises to improve quality, reduce cost and increase efficiency. In the future, AODE will always adhere to the corporate philosophy of "innovation, quality, integrity, service, focus", adhering to the service purpose of international high standard design and high quality requirements, and help the better development of the die casting industry.